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Concrete / Masonry Repairs
Barrhead


CLIENT CASE 1
BARRHEAD SPRAYED CONCRETE REPAIR

When Network Rail’s bridge inspection programme alerted them to a severely bulged area of spandrel wall on Overbridge No 44, Barrhead near Glasgow, CK contracts were invited to site with a view to effecting remedial works.

The structure, a masonry arch constructed in sandstone, had developed a bulge in the lower South Eastern spandrel wall adjacent to the arch barrel, severe enough that a section of the outer masonry leaf had become completely detached and had fallen to the embankment below.

Following meetings with main contractor, First Engineering Ltd, a reinforced sprayed concrete repair was specified as best suited for the remedial works. Thereafter, a designed tube and fitting access scaffolding was constructed from cess level during a weekend track possession to provide a working platform at the repair area. The scaffolding was erected outwith the railway kinematic envelope and encapsulated in ‘monarflex’ sheeting to contain rebound resulting from the sprayed concrete operation. A proprietary steel access stairway was also installed to link the working platform to the roadway above from which the works could be safely accessed midweek without the need for any rail interface.

On completion of the temporary works, CK Contracts removed all surrounding loose masonry and installed temporary props to the bulged area which would remain in place until the sprayed concrete was ready to be applied. The repair area was then manually cleaned using hand tools and steel lacing bars were installed within the repair, anchored into the rear leaf of masonry. Following installation of the reinforcement bars, the road passing over the structure was closed to accept the concrete spraying equipment.

Working from the encapsulated scaffolding platform, a 30N/mm² designed concrete mix was sprayed into the void area and built up to a thickness 5mm proud of the surrounding masonry. A sprayed concrete flash coat was also extended onto the adjacent voussoir area and arch soffit to stabilise some open jointed brickwork in those areas.

Following the successful completion of the sprayed concrete works, all temporary works were removed during a subsequent weekend track possession 8 days from the commencement of the works within programme and to budget.




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CLIENT CASES...

Barrhead   CASE 1 BARRHEAD
Click here for details.
     
Eglinton Monument   CASE 2 EGLINTON MONUMENT
Click here for details.
     
Dak 86   CASE 3 DAK 86
Click here for details.
     
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